Our Progress on a Historic Roof Replacement

After two months on-site at the Reynolda House Museum of American Art, we checked in with our roofing, specialty metal and restoration teams to report their progress on the roof replacement and preservation project at one of North Carolina’s oldest and most beloved estates.

Our Commercial Steep Slope team has been working diligently since mid-July on the tear-off and replacement of the original tile roof on the iconic Reynolda House. After spending months of planning and formulating replica green-blend tiles, Reynolda visitors are starting to watch the house take on new life with our installation of over 150,000 pounds of new Ludowici Morando closed shingle tile. The house is also being outfitted with new copper flashing, dormers, and gutters by our specialty metal workers using Peak Metal Products.

This week, our Commercial Steep Slope team is waiting on their final tile shipment to complete finishing touches on Phases 1 and 2 (the house’s main section). Phases 3 and 4 are currently in the process of tile and copper installation. Our Foreman, Matthew McGinnis, is eyeing the week of September 20th for the beginning of Phase 5, starting with the tear-off of the original roof and installation of new tile. Baker Restoration will begin masonry preservation work on the chimney of this roof section starting September 20th as well.

Roofing project phases diagram

"The biggest challenge we have overcame is working around and communicating with the other trades about where we have to leave sections out for them to have access and complete their scope.”

The green-blend clay tile roof of Reynolda (originally installed in 1917) was the catalyst for a trend of colorful tile roofs in the surrounding Winston-Salem area and beyond in North Carolina. This style is still favored in 2021 and can be seen on display in the homes along Reynolda Road. When the iconic original roof began to show signs of age and failure, it was decided that a complete re-roof was necessary. Baker Roofing Company, who has called NC home for just as long at the Reynolda estate, was trusted with the project. Though the original tile design options don’t exist in this century (glaze and tile profiles have both been engineered and optimized over the decades), the ceramic engineers from Ludowici Tile Company worked closely with the Reynolda preservers to create a replica custom color blend.

Our team has been happy to report to us that we are looking at completing this massive project 10 days ahead of schedule! Reynolda’s renewed roof will be complete in time for Thanksgiving and holiday visitors to admire.

Waterhead

A box-shaped component that connects scuppers to downspouts, helping control the flow of roof runoff and avoiding unsightly cascades. Waterheads are also called conductor heads or rainheads.

Expansion Joints

Flexible joints built into a roof system that absorb movement from expansion and contraction. They prevent cracking and leaks at connections between different parts of your roof assembly.

Drip Edge

An L-shaped piece of roof edge flashing that helps rainwater flow off the roof and away from the fascia boards. It prevents water from seeping under shingles or other roofing materials, protecting the roof deck from rot.

Capillary Action

The process where water moves into tiny gaps or along narrow spaces, often against gravity, because of surface tension. In roofing, it can draw water into seams or cut edges, leading to hidden leaks and damage.

Membrane

The waterproof layer in a roofing system that protects the building from water intrusion and reflects sunlight, lowering energy costs. It’s usually the top layer of the roofing system and can be made of materials like TPO, PVC, EPDM, or modified bitumen.

Heat welded thermoplastic membrane

A type of white single-ply roofing membrane that’s sealed at the seams using hot air, creating a waterproof layer over the roof. It’s commonly used on flat or low-slope commercial buildings, since these roofs need to most protection from water infiltration.

EPDM (ethylene propylene diene monomer)

A black, gray or white rubber roofing membrane known for its long lifespan. It’s commonly used on flat or low-slope buildings and is typically glued down, mechanically fastened or ballasted, not heat-welded.

PVC (polyvinyl chloride)

A high-end type of heat-welded thermoplastic membrane that stands up well to oils and chemicals. It’s ideal for restaurants or industrial buildings for its extra resistance, though it usually costs more.

TPO (thermoplastic olefin)

A durable type of heat-welded thermoplastic membrane that reflects sunlight and helps reduce cooling costs. It’s a cost-effective option for flat roofs but may not perform as well as PVC in harsh environments.

End cap

A metal cap that seals the open end of gutters, flashings, or panels. End caps prevent water from spilling and protect roof edges from corrosion or leaks.

Soldered joint

A watertight joint created by joining metal roofing or flashing components together. Soldered joints provide long-lasting, durable seals against water infiltration.

Parapet wall

The short wall that extends above the roofline, often around the roof’s edge, to provide safety, block wind, and in some cases help manage water drainage. In roofing, parapet walls are usually capped with coping to keep water from seeping into the wall structure.

Retro drain

A roof drain retrofit designed to fit inside existing piping without major demolition. Retro drains are cost-effective solutions for improving drainage on older roofs.